Hot filling machine - RXGF14-12-5

Working procedure:

The air conveyor is connected with the monobloc, Bottles are fed into the filling machine monobloc via clamping bottle neck.

Advantages:(1)Changing bottle size , only starwheel is changed. In order to save the cost and

time.(2)In avoid to the second pollution of the bottle neck.

The filling monobloc works as follows: Bottles are fed from feed-in starwheel into the rinsing machine monobloc via starwheel. Bottle clamp installed on the rotary wheel of the rinser will grip bottle neck and make a 180° turn along a guide track to face the bottle mouth downward. In designated section of the rinser, rinsing water will jet out from special nozzles to flush bottle inside wall. After rinsing and dripping, bottles gripped by bottle clamp will make another 180° turn along a guide track to resume bottle neck facing up position. Clean bottles are discharged out of the rinser by a star wheel to feed the filler. After entering the filler, bottles are retained by neck supporting carrier plates, which are actuated by bottle carrier mechanism to raise them by cam. The filling ways adopt gravity filling. Filling valves are opened by bottle presence signals. After finishing filling, valves are closed by valve closing mechanism to further stop venting to complete the filling process. Bottle carrier mechanism is lowered by a cam to disengage filled bottles with filling valves. Then bottles are transferred into the capper by a neck handling star wheel. Anti-rotation blades on capping heads will seize the bottle neck to prevent it from rotation and hold it in an upright position. The twist-on capping head will make revolving and rotating movement along with the machine to finish the complete capping process of cap picking, placing, twisting, and disengaging under the control of a cam. A discharge star wheel discharges finished bottles onto discharge conveyor belt to be conveyed out of the filling monobloc.

Equipment Structure:

1. Rinsing system: Combined with rotary tray with clamp, water distributing tray, water tank and rinsing pump.

2. Filling system: Combined with hydraulic, filling valve, controlling ring, and elevator-cylinder.

3. Capping system: Combined with capper, cap sorter and cap falling track.

4. Driving system: Combined with main motor and gears.

5. Bottle transmitting system: Combined with air conveyor, steel starwheels and neck supporting carrier plates.

6. Electrical controlling system: this part is frequency inverted, PLC controlled and touch screen operated.

Main configuration:

1. Material of filling valve: Stainless steel 316L.

2. Material of rotary tray and machine platform of rinser and filler: Stainless steel 304.

3. Main motor: ABB.

4. Sliding bearing: Igus.

5. Frequency inverter: MITSUBISHI.

6. Touch screen: DIGITAL (PRO-FACE).

7. PLC:MITSUBISHI.

8. Pneumatic components: FESTO.

9. Seals: Busak+Shamban.

10. Photocell switch: BANNER.

11. Proximity switch: TURCK.