Specifications and Product Details:

vial filling compact line

Brief description

The compact line is consist of QCL series vials washing machine, ASMR 620 circulating heated air sterilizing tunnel and KGF series liquid filling and stoppering Machine for vial. And each machine can be used as unit alone. It is apply for filling 2-30ml vial, it can achieve the processing such as ultrasonic washing, three time water rinsing (two time circulating water , one time WFI water), three-time air spraying, sterilizing and depyrogenation, cooling, Liquid filling, protection gaseous filling (nitrogen),and stoppering.

Feature

1.Mechanical gripper holds the vial around the washing machine, applied to different size of vials

2.Bottle does not stop while washing process, the water and air nozzle following the moving Bottle and insert into vial, good quality washing effect, and WFI economy

3.The circulating water pipe and fine washing water pipe is separated fitted, there is no cross-contamination

4.Add buffering block in front of the spiral screw to prevent vial broken and protect the spiral screw

5.Bottle out-feeding section is adopted cellular-belts to transfer bottle, it is more stable and reliable

6.Circulating heating air exert on the vial while sterilizing, excellent temperate distribution, energy economy.

7.Protecting for HEPA while power failure suddenly, safe running.

8.Water cooling system is optional; it can decrease fresh air supply from the washing room, and reduce the risk from wind differential pressure imbalance, good cooling effect.

9.Wind differential pressure auto-balance system is optional, it can make the air flow from heating section not move and steady , and it can avoid series trouble ,such as the temperature getting increasing in filing room and washing room

10.Filling machine is adopted horizontal type cellular-belts to transfer bottle, it is fast and accurate, and easy to change format for different size of vial.

11.There is certain distance between machine table and the plane which bottom of the vial situated, it is easy for wind of laminar flow crossing, and prevent the liquid contamination from turbulent flow

12.Adopt the horizontal stopper feeding at Stoppering station, and use horizontal disk to inhale and hold stopper, it is easy to observe and add the stopper, and feature of high speed feeding.

13.For filling and sealing machine, the ceramic pump, SS pump, creeping pump is optional

Stop filling if there is no vial; stop stoppering if there is no vial

14.Servo system to be optional for filling (Delta, Mitsubishi, Rockwell)

15.For filling and sealing machine, the servo system is optional for driving filling pump.

16.PLC control the whole machine, inverter and touch screen is used in control system, so the machine is stable and reliable during running. The touch screen can display running status of all unit machine, water pressures, gas pressures and temperatures of all controlled point, can display the status of all switches and its faults, faults self-diagnosis, faults analysis and its solutions. the Washing-sterilizing-filling and sealing inter-linkage balancing device, All of these make the compact line in automatic control, and makes producing process stable and reliable. Siemens, Rockwell, Mitsubishi or Delta is optional for the electrical control system.

17. getting filling sample in place, mean the operator can get the filled ampoule periodically from the filling machine, while machine do not stop.

Main technical parameters

Application: 2-30ml vials

Yield Capacity: 100-400 vials/min

Qualified washing rate: ≥99%

Vials breaking rate while washing: ≤0.1%

Depyrogenation temperature: 300-350°C

Filling error: ≤±2%( peristaltic/ ceramic/stainless steel pump drived by mechanical system)

filling error: ≤±1% (peristaltic pump drived by servo motor)

Qualified stoppering rate: ≥99%

laminar flow cleanness in protection chamber: 100 class

Air consuption: 100m³/H(optional)